Thursday, July 29, 2010

Pathogen Management System

(Patent # 6,605,308)

"For your total Plant Pathogen Management"

pathogen-mgmt

Converting the Chlorinated Solution to 98% effective Hypochlorous Acid

"The Cleanest Carcasses in the Industry"

Advantages

  • Most efficient use of Hypochlorous Acid (chlorine)
  • Attacks Pathogens at multiple points
  • No additional chemicals that are not presently being used in the plant
  • Approved by USDA for online re-processing (orp)
  • Great pH Control at application point
  • Effluent wastewater concerns are reduced

Pick/Kill Area

  • Begins the Pathogen Management Process
  • Attacks Pathogens that enter the plant from grow out
  • Reduction of organic load entering the processing area
  • Reduces cross contamination during scald and other pick locations
  • Aids in the picking process
  • Cleaner scald water

EVIS/IOBW

  • Attacks Pathogens due to cross contamination during EVIS process
  • Aids to maintain Zero Fecal Standards
  • Online Re-processing (ORP)

Carcass Chiller System

  • Eliminates the cross contamination in the chiller water
  • Produces Pathogen Results below USDA requirements
  • Meets FSIS Chlorine Standards for carcass chillers

Results

  • Maintains standards below the USDA requirements for Salmonella and E-Coli as per 9-CFR-381.94 and 9-CFR-381.65
  • Currently testing for future pre-chill E-Coli standards

Other Attack Points

  • Further Processing
  • Storage Boxes
  • Live bird cages
  • Transport trailers
  • Wash down (Indoors/outdoors)

What is Hypochlorous Acid?

  • Inhibitory or lethal activity depends on the amount of Free Available Chlorine (as Hypochlorous Acid, or HOCL) in the water that comes in contact with microbial cells.
  • The dissociation of HOCL depends on pH, temperature, and the amount of chlorine that is consumed on contact with the organic matter.
  • Depending on the pH of the source water, the Hypochlorous acid will undergo complete or partial dissociation as follows:

CL2 + H2O ---> HOCL + HCL
HOCL H+ + OCL-


The significance of this disassociation is that Hypochlorous acid is a much more effective germicidal agent than the Hypochlorite ion.


pH 00C 50C 100C 150C 200C 250C 300C
5.0 99.85 99.82 99.80 99.97 99.74 99.71 99.68
5.5 99.53 99.45 99.36 99.27 99.18 99.09 99.00
6.0 98.53 98.28 98.00 97.73 97.45 97.18 96.92
6.1 98.16 97.84 97.50 97.16 96.82 96.48 96.15
6.2 97.69 97.29 96.88 96.45 96.02 95.60 95.20
6.3 97.11 96.62 96.10 95.57 95.05 94.53 94.04
6.4 96.39 95.78 95.14 94.49 93.84 93.21 92.61
6.5 95.50 94.75 93.96 93.16 92.37 91.60 90.87
6.6 94.40 93.47 92.51 91.54 90.58 89.65 88.78
6.7 93.05 91.92 90.75 89.58 88.43 87.32 86.27
6.8 91.41 90.03 88.63 87.23 85.85 84.54 83.31
6.9 89.42 87.77 86.10 84.43 82.82 81.29 79.86
7.0 87.04 85.08 83.10 81.16 79.29 77.53 75.90
7.5 67.99 64.33 60.88 57.68 54.77 52.18 49.90
8.0 40.18 36.32 32.98 30.12 27.69 25.65 23.95
8.5 17.52 15.28 13.46 11.99 10.80 9.84 9.06
9.0 6.29 5.39 4.69 4.13 3.69 3.33 3.05
10.0 0.67 0.57 0.49 0.43 0.38 0.34 0.31

TOMCO2 Water Treatment

3340 Rosebud Road
Loganville, GA 30052
Phone: 770-979-8000
Toll Free: 800-832-4262
Fax: 770-979-2514


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